Strong Layer Steel Cord Conveyor Belt

• Customization: Available
• Type: Kf
• Material: Rubber
• Model NO.: RPR025
• Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
• Tensile Strength: Strong
• Transport Package: General
• Specification: 1000*1500
• Trademark: Respower
• Origin: China
• HS Code: 40101200
• Production Capacity: 5000000 Meters/Year
• Package Size: 1000.00cm * 1000.00cm * 180.00cm
• Package Gross Weight: 20.000kg
• Lead Time: 7 days (1 - 1000 Meters) ; To be negotiated ( > 1000 Meters)

Product Description

 

Product Description

Steel Cord Conveyor Belt

Usage

Steel cord conveyor belts are suitable for high strength, long distance, and heavy load transportation of materials, which are widely used in coalmines, mines, ports, metallurgy, electricity, chemical industries, etc.

 

Characteristics

1. High tensile strength: The belts are suitable for large span, long distance transportation of materials.

2. Small elongation in use: The belts need only a very short take-up stroke distance.

3. Small diameter of drive pulley: The carcass has a layer of longitudinally arranged steel cords as its skeleton,and thus is resistant to flex fatigue. Therefore, drive pulley of smaller diameter can be used to make the equipment smaller.

4. High adhesion between rubber and steel cord: The steel cords are coated with zinc on their surface, and also the rubber used has the property of good adhesion with steel cords. Therefore, the rubber is tightly adhered to the steel cords and is resistant to shock and difficult to drop, so the rubber belts are long in service life.

5. Even tension of steel cords: Out of our advanced techniques in manufacturing, the steel cords are very evenly arranged and have the same tension, so the belts are well balanced in running and difficult to run deviation.

6. Good troughability: As the carcass has no transverse skeleton, it is easy to form a deep trough, so the belts can load more materials and prevent the materials from escaping.

7. Good troughability: As the belt body has no transverse skeleton, it is easy to from a deep trough, so the belts can load more materials and prevent the materials from escaping.

8. Inspection of the belt with X-rays: Users can take X-rays to inspect damages of the skeleton steel cords on the conveyor machines to prevent accidents from happening.

Installation Instructions

Standards	Cover Rubber			Adhesion
	Tensile Strength	Elongation at break	Abrasion	Cover to Ply N/mm	Cover to Ply N/mm	Ply to Ply
DIN 22102	Mpa	%	mm3	(≤1.5mm)	(>1.5mm)	N/mm
DIN 22102-Z	15	350	250	3.5	4.5	5
DIN 22102-W	18	400	90	3.5	4.5	5
DIN 22102-Y	20	400	150	3.5	4.5	5
DIN 22102-X	25	450	120	3.5	4.5	5

 

Standards	Cover Rubber			Adhesion
	Tensile Strength	Elongation at break	Abrasion	Cover to Ply N/mm	Cover to Ply N/mm	Ply to Ply
AS 1332	Mpa	%	mm3	(≤1.9mm)	(>1.9mm)	N/mm
AS 1332-N	17	400	200	4	4.8	6
AS 1332-M	24	450	125	4	4.8	6
AS 1332-E	14	300	250	4	4.8	6
AS 1332-A	17	400	70	4	4.8	6

 

Standards	Cover Rubber			Adhesion
	Tensile Strength	Elongation at break	Abrasion	Cover to Ply N/mm	Cover to Ply N/mm	Ply to Ply
SANS 1173	Mpa	%	mm3	N/mm		N/mm
A	18	400	70	5		7
C	20	400	150	5		7
M	25	450	120	5		7
N	17	400	150	5		7

 

Standards	Cover Rubber			Adhesion
	Tensile Strength	Elongation at break	Abrasion	Cover to Ply N/mm	Cover to Ply N/mm	Ply to Ply
RMA	Mpa	%	mm3	(≤1.6mm)	(>1.6mm)	N/mm
RMA-I	17	400		3	4.4	4
RMA-II	14	400		3	4.4	4

Features

One or two layers of steel wire rope anti-tear nets are added between the top cover rubber and the skim (or between the bottom cover rubber and the skim rubber) of the steel cord or canvas core conveying belt to prevent the foreign matter from entering the belt or prevent tearing the belt body in a large area in a longitudinal direction after the foreign matter is inserted into the belt.

The belt with an IW whole woven steel net structure has excellent anti-tearing performance, impact resistance, high-temperature firing resistance, high anti-tearing performance, and excellent trough ability and fatigue resistance; and gel can be completely permeated into the belt.
 

Technical Indexes of Anti-Tear(steel mesh) steel cord Conveying Belt

 

Specification	Anti-Tearing Strength Index N/mm	Weight Kg/m2	Pitch of weft mm	thickness mm	IW
					Diameter mm	Breaking Elongation strength at break N %
KF-50	50	0.21	10	1.8	0.65	560	>2
KF-100	100	0.39	10	2.2	1	1050	>2
KF-125	125	0.63	8	2.4	1.18	1000	>5
KF-150	150	0.73	8	2.6	1.38	1360	>5
KF-200	200	0.92	6	2.6	1.38	1360	>5
KF-250	250	1.2	10	3.1	1.9	2530	>5
KF-300	300	1.32	8	3.1	1.9	2530	>5
KF-400	400	1.6	6	3.1	1.9	2530	>5
KF-500	500	2.22	5.6	3.3	2.02	2900	>5